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Cast-Forge Integrated 3D Printing

Metal 3D Printing for Parts Forging Can't Make


Four advantages that reset the economics of heavy parts

四大核心优势 · 重新定义大型铸锻件与模具的制造方式

01

Superior Performance

高性能 · 铸锻复合

Cast-forge hybrid microstructure — dense and isotropic, strength and toughness 10% above forged standard.

组织致密、各向同性,强度与韧性超过锻件 10%,不再受制于增材件性能不足。

02

High Precision

高精度 · 增减复合

Additive forming with in-process subtractive finishing reaches 0.1 mm — true near-net-shape.

增材成形与减材精整复合,尺寸精度可达 0.1 mm,近净成形少留加工余量。

 

 

03

High Efficiency

高效率 · 电弧熔丝

Wire-arc deposition at 2–4 kg/h per torch — no powder-bed bottleneck, no part-size ceiling.

电弧熔丝单头效率 2–4 kg/h,摆脱粉末成形效率瓶颈与装备吨位限制。

04

Low Cost

低成本 · 免模具免压机

No dies, no 10,000-ton press, no multi-step routing — up to 75% lower total manufacturing cost.

免模具、免万吨压机、免去开坯—预锻—终锻长流程,综合成本最高下降 75%。

Services built around one-piece metal forming

服务范围 · 以整体成形能力为核心的四大交付场景

01

Large Integral Cast-Forged Parts

大型铸锻件整体制造

Break the 5 m² forging-area ceiling. Structures that used to be cut into segments and welded are now formed as a single piece.

突破可锻面积 5㎡ 上限,原本需分体拼焊的大型承力构件一次整体成形,无焊缝、无界面薄弱区。

钛合金 · 合金钢 · 奥贝钢

02

Moulds, Dies & Tooling

铸件模具与工装制造

Automotive fender dies and casting tooling built directly in graded carbon steel + tool steel — no pattern, no hog-out from solid block.

汽车翼子板模具等按型面—基体一体化成形,普碳钢+工具钢梯度材料,省去开模与整块掏料。

普碳钢 + 工具钢 · 600×300×100

 

 

03

Rapid Prototyping of Complex Parts

复杂构件快速试制

Titanium, superalloy and aluminium geometries go from drawing to finished part in weeks — not the months a conventional route needs.

钛合金、高温合金、铝合金复杂型面从图纸到成品以周计,不必等待长锻造流程排产。

钛合金 · 高温合金 · 铝合金

04

Low-Volume Custom Production

小批量定制交付

One-offs and short runs stay economical — no tooling to amortise, no minimum order quantity to negotiate.

单件与小批量同样经济,无需摊销模具费用,也不必为起订量压库存。

不锈钢 · 镍铝青铜 · 普碳钢

 

Where we beat conventional routes

数据说话 · 与传统锻造及常规增材正面对比

项目 Item

传统锻造
Forging

电弧增材
Wire-Arc AM

激光铺粉
Powder Bed

本技术
MicroForge

性能 Performance

一般锻件

铸锻之间

铸锻之间

超过锻件 10%

精度 Accuracy

>2 mm

2–4 mm

0.05 mm

0.1–2 mm

效率 Efficiency

低 Low

高 High

低 Low

高 High

成本 Cost

高 High

低 Low

高 High

低 Low

 

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